350 Kwh/Ton Automatic Coiling Upward Casting Machine Induction Frequency Furnace

350 Kwh/Ton Automatic Coiling Upward Casting Machine Induction Frequency Furnace

Feature?

1. Energy-saving furnace is used for the upcasting line, which is having a larger power for single inductor, better melting effect, and a longer life. It has won the related patent: ZL 2010.2 0214505.5, ZL 2010.2 0214501.7, ZL 2006.2 0105926.8 ZL 2008.2 0162263.2.

2. Quick lifting device is used for installing and changing the crystallizer, it can be finished within 10 seconds. When water or power supply stops, the crystallizer can be lifted quickly and leave the copper liquid.

3. High accuracy and low backlash planetary reducer is used to make the freezing time more accurate, thus to increase the crystallzing quality.

The upcasting line (unit for shot as here below) is used to produce the long and bright oxygen-free copper rod. The induction melting furnace melt the copper cathode into liquid, the liquid keeps off the air by charcoal or graphite flake in case of be oxidation. The holding furnace keeps the copper liquid temperature in 1150℃±10℃, the casting machine crystallizes the copper liquid in crystallizer quickly, then continuously produces copper rod, then the final product will be finished through the double head take up machine and other accessory equipment.

Main Technology Parameter For Copper Rod Up-casting Machine1

?	2000MTΦ8mm→Φ14.4mm		2000MTΦ17mm→Φ30mm	3000MTΦ8mm→Φ14.4mm
Main para-meter	1	Model: SYJ0408-I2	Model: SYJ0417-I2	Model: SYJ0608-I3
	2	Yearly capacity:2000mt	Yearly capacity:2000mt	Yearly capacity:3000mt
	3	Furnace structure:300type two- body furnace(1melting furnace,1 holding furnace)	Furnace structure:300type two- body furnace(1melting furnace,1 holding furnace)	Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace)
	4	Casting strands:4	Casting strands:4	Casting strands:6
	5	Casting rod diameter : Φ8mm→Φ14.4mm	Casting rod diameter : Φ17mm→Φ30mm	Casting rod diameter : Φ8mm→Φ14.4mm
	6	casting speed:0～3000mm/min	casting speed: 0～1000mm/min	casting speed: 0～3000mm/min
	7	annual working time:7920h	annual working time:7920h	annual working time:7920h
	8	Liquid tracking precision:±2mm	Liquid tracking precision:±2mm	Liquid tracking precision:±2mm
	9	Take-up coil standard: φ700mm×φ1500mm×800mm	Take-up coil standard: φ700mm×φ1500mm×800mm	Take-up coil standard: φ700mm×φ1500mm×800mm
	10	Copper melting velocity:260kg/h	Copper melting velocity:260kg/h	Copper melting velocity:380kg/h
	11	Copper melting power consumption:<350kwh/ton	Copper melting power consumption:<350kwh/ton	Copper melting power consumption:<350kwh/ton
	12	Take-up form: frequency automatic adjust	Take-up form: automatic adjust	Take-up form: frequency automatic adjust
	13	Take-up plate driven approach: PLC control, frequency adjust,automatic coiling	Take-up plate driven approach: pushed by copper rod,manual adjusting	Take-up plate driven approach: PLC control, frequency adjust,automatic coiling
	14	Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist	Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist	Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist
	15	Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet	Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet	Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet
	16	Rod clamping method:air clamping	Rod clamping method: manual clamping	Rod clamping method:air clamping
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